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Swaybar mods for Your Dodge
By
Bill Cooke |
If you have lifted your Dodge
Pick-Up like we have you probably had to ditch the swaybar in the
process. While this is very common and can be just fine for most
people we decided to see what adding ours back would do for our
handling. WOW! Let's just say that we were impressed with the
results. All in all it was about 1 hour work for the biggest
improvement to the truck yet. Best of all, with a welder and a $5
worth of steel you can do it too. Follow along and we'll show you
how.
First off, what is a swaybar and
what does it do? A swaybar is actually an ANTI swaybar. It helps
keep the body parallel with the axle. That is important for driving
fast on twisty roads but what about off-road? Most will agree that
unhooking your swaybar in the rough stuff will help your truck suck
up the bumps much better. That is true for slow speeds but at higher
speeds the control a good swaybar offers is fantastic. Look at the
big trophy trucks and they are all running front and rear swaybars.
Those guys know what they're doing so it must help. With this
information in hand we set out to make this work on our Project
Powerwagon. This now brings you up to speed on the what and why, now
for the how and where.
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Here's what you get when you add a
Superlift 5" suspension to your Dodge. The swaybar is at such
a steep angle you can't reinstall the end links at all. In the
past most people would lower the bar but the frame mount is at
an angle. That means you are moving the bar to the rear as you
lower it. The way around that was to build an offset bracket
that lowered the bar without moving it back. Great, do you
know how hard that is to build? It's not going to be as strong
as a direct frame mount and it is now hanging down waiting to
hit stuff as you drive. The best solution is to extend the
links. It's fast, it's easy and it works. What more is
there? |
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So, how much do you have to extend the
links? That's easy, unhook the bottom mount on the end links
and place them back in the swaybar. Not rotate the bar back up
to level and measure the distance between the holes. Ours was
4". That means you add 4" of 1/2" steel rod to the
links.
The easiest way to do that is to cut
the pin off the tube of the links. Cut them nice and square if
you can. Clean them up if they aren't perfect. Then you take 4" of
1/2" steel rod and weld that to the tube that is the lower
mount. Welding will cause the rubber bushing to catch fire if
you haven't removed it already. I just kept a squirt bottle
handy to put out the fires as I didn't want to have to try to
find a
new bushing. This worked OK but getting a new bushing if you
can find it is a
better idea. As you weld the three pieces together make sure
you are getting everything nice and straight. It's all too
easy to get things twisted. |
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Once you have all your welding done
you're ready to install them on the truck. New upper bushings
are easy to find and polyurethane is a great idea here. We
picked up a set of Energy Suspension Bushings from Pep Boys
that worked just great. They offer two sizes of universal
replacements and these are the larger ones. The only thing
left to do is paint the end links and snug it all up. Once you
hit the road you'll immediately notice a difference in the way
your truck handles. Our '79 was much more comfortable on the
road and a lot better on high-speed sand washes. The little
bumps that used to kill the truck are now hardly even noticed
and we gained a lot of control, allowing us to go on average
15 MPH faster off-road. I still un-hook for technical trails
of course. |
So, how hard was this? If you
are a fairly competent welder then you're better than I am. This is
a high stress part so you want it to be right. When in doubt hire
out! Cut the pieces yourself and take them to a welder that will do
it for you. Muffler/Trailer hitch shops or a fabricator should be
able to help you out. For me it took about an hour total and cost $5
for steel and $20 for bushings. If you haven't already replaced your
frame mount bushing (that actually hold the swaybar to the truck) do
that as well. Polyurethane is the only way to go for those and the
new greaseable style from Energy look good. Ours don't squeak and
don't bind so I don't see a huge need for those at this time.
That's it, now you have a front
swaybar and a truck that will carve the canyons with the best of
them. The best thing is that this mods helps both on and off road.
When was the last time you saw a one hour job for under $30 that did
that? We haven't had any problems with our links and strength has
not been an issue so far but I figure I can break it
if I try hard enough. Heck, you can break anything it you try hard
enough. For
an update, the links out lived the truck. When I went to dual shocks
and Shaggy's shock hoops the swaybar came off but these links live
on on another truck. If your welding skills are lacking but
your wallet is full you can get a set of Jeep XJ stock length links
for your Dodge. These fit and work well with a 5" to 6"
lift. They can be pricey if you buy the quick disconnect version but
think of how cool that would be to have! |