Jeep YJ Floor Repair

EZ YJ Floor Repair

When removing the carpet from my YJ I was greeted with this sight, oh no!

By Wayne Swanson





First things first, I made an exacting cardboard template of the area to be repaired.






Then there was the search for parts. Luckily there was a complete parts car in the next stall.




Upon inspection I found some more parts to use later.








Anyway, back to work. Using a screwdriver I traced the pattern onto a suitable piece of scrap.




Then using a jigsaw, hammer and screwdriver I freed my new floor from the scrap.






Next I used the same tools and trimmed the tub on the





Trial fit says ‘perfect’!






Since the trimming went all the way to the outer tub, a little angle iron was used for support.






Make sure to use something to protect the paint on the outside.






Then crank up that welder. Repeated blows with a hammer keep the new floor flush with the old one as well as adding a nice textured, non-slip surface.





Unfortunately, some of the rust crept up the side of the tub as well. So much for protecting the paint.





A little grinding reveals a larger tender spot than originally thought. Good thing I have more scrap.





I used a little less hammer work here, after all this is on the outside.






A little POR 15 goes a long way…






on the inside as well.







Next, a little seem sealer and all is as good as new.




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